KCPS-2000 Oil Water Separator 2000L Poly Tank System
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The Aline KCPS-2000 Oil Water Separator is designed for larger commercial and industrial sites that need reliable separation of free oil, suspended solids and wastewater before discharge to sewer. Its coalescing plate system provides effective pre-treatment for busy workshops, wash bays, maintenance facilities and industrial wastewater systems where greater separation capacity is required.
Highlights
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Separates free oil and suspended solids from wastewater
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Larger 2000L model for higher-demand commercial applications
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Coalescing plate technology captures smaller oil droplets
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Heavy solids settle into a dedicated sludge hopper
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Chemical-resistant, UV-stabilised polyethylene construction
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Polyethylene or stainless steel tank options
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Separate outlets for treated water, collected oil and sludge
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Galvanised support frame for freestanding installation
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Suitable for indoor, outdoor and pumping-to-sewer systems
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Manual or automatic oil removal options
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Removable plate packs for straightforward servicing
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Hazardous-area configurations available for suitable sites
Greater Capacity for Larger Wastewater Systems
The KCPS-2000 is suited to sites producing larger volumes of oily wastewater or requiring more separation capacity than smaller models can provide.
It gives workshops, industrial facilities and washdown areas a dedicated pre-treatment stage before wastewater reaches the sewer system, helping separate free oil and settled solids from the water stream.
Coalescing Plates Remove Smaller Oil Droplets
Wastewater enters the separator through the inlet chamber, where heavier solids begin settling into the sludge hopper and larger oil slugs rise to the surface.
The remaining oily water then passes through a stack of closely spaced, corrugated polypropylene plates. These oleophilic plates attract smaller oil droplets and bring them together into larger droplets that rise to the surface for collection.
Fine suspended solids are also progressively separated as the wastewater moves through the plate pack.
A downstream baffle or oil dam helps stop collected oil from entering the treated-water outlet.
Dedicated Oil, Water and Sludge Connections
The KCPS-2000 keeps the separated materials divided through dedicated discharge points.
Treated wastewater leaves through the 50mm water outlet, collected oil passes through a separate 50mm oil outlet, and settled sludge can be removed through the integrated 50mm UPVC hopper and PVC ball valve.
Oil skimmers can be added for manual or automatic oil removal, depending on the system design and site requirements.
Built for Industrial Wastewater Conditions
The separator is available with either a polyethylene or stainless steel tank.
The polyethylene construction uses chemical-resistant, UV-stabilised material with a 5mm tank wall and 5mm lid, making it suitable for demanding commercial and industrial environments.
A galvanised support frame provides a secure freestanding structure, while the UPVC inlet, outlet and sludge connections offer good resistance to corrosion and wastewater exposure.
Simple Access for Routine Servicing
Routine maintenance is kept practical through a removable lid and accessible internal plate packs.
Under normal operating conditions, the main maintenance requirement is cleaning the polypropylene plate packs with hot water. The dedicated oil outlet and sludge drain also make it easier to remove collected contaminants without taking apart the complete separator.
Features
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Enhanced gravity oil and water separation
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Coalescing plate separator design
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Removes free oils and suspended solids
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Larger 2000L configuration
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Separates larger oil slugs in the inlet chamber
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Captures smaller oil droplets through the plate pack
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Allows heavy solids to settle into the sludge hopper
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Closely spaced corrugated polypropylene plates
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Oleophilic plate-pack material
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Downstream baffle or oil dam
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Dedicated treated-water outlet
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Dedicated oil outlet
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Dedicated sludge drain
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Manual or automatic oil-skimmer compatibility
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Removable lid for servicing
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Quick-release access hardware
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Galvanised support frame
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Bolt-down mounting arrangement
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Chemical-resistant construction
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UV-stabilised polyethylene tank and lid
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Polyethylene or stainless steel tank options
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Low routine maintenance requirements
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Suitable for indoor installations
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Suitable for outdoor installations
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Suitable for pumping-to-sewer systems
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Explosion-protected configurations available when correctly specified
Construction
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Polyethylene or stainless steel separator tank
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Chemical-resistant UV-stabilised polyethylene tank
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5mm polyethylene tank thickness
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Chemical-resistant UV-stabilised polyethylene lid
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5mm polyethylene lid thickness
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Removable separator lid
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Galvanised support frame
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Oleophilic corrugated polypropylene plate pack
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32mm pressure UPVC CAT 17 inlet socket
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50mm DWV UPVC V66 treated-water outlet socket
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50mm DWV UPVC V66 oil outlet socket
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50mm UPVC sludge hopper
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Integrated 50mm PVC ball valve
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Quick-release access fasteners
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Freestanding mounting arrangement
Applications
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Automotive workshops
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Mechanical workshops
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Heavy-vehicle service facilities
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Industrial wash bays
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Equipment washdown areas
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Machinery maintenance facilities
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Manufacturing plants
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Mining and industrial service sites
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Transport depots
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Commercial wastewater pre-treatment
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Industrial wastewater pre-treatment
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Facilities producing oily wastewater
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Pumping-to-sewer systems
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Indoor oil-water separator installations
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Outdoor oil-water separator installations
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Hazardous-area installations when appropriately configured
How It Works
Oily wastewater is introduced into the KCPS-2000 inlet chamber by a pump.
Heavy solids settle into the sludge hopper, while larger oil slugs rise directly to the surface. The remaining oil-and-water mixture then flows through the corrugated polypropylene plate pack.
As the wastewater moves between the plates, smaller oil droplets combine into larger droplets and rise to the surface. Fine solids progressively settle away from the treated water.
A downstream baffle or oil dam prevents collected oil from passing into the outlet weir.
Treated wastewater leaves through the water outlet, while separated oil and sludge are removed through their dedicated discharge connections.
Installation Information
The KCPS-2000 can form part of an indoor, outdoor, pumping-to-sewer or hazardous-area wastewater treatment system.
A typical installation may include a diaphragm pump, float level switch, oil collection container, suction pipework, discharge pipework, electrical conduit and a separate pump or collection pit.
The final system should be selected according to wastewater flow, oil loading, solids loading, required retention time, discharge conditions and local authority requirements.
Important installation considerations include:
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The installation should be bunded with enough capacity to contain the separator volume.
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The bund should prevent rainwater from entering the system.
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The separator and associated pit may be classified as a Class 1, Zone 2 hazardous area.
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The hazardous area may extend 500mm above the separator.
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Any float switch used with the separator must be oil proof.
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Typical pumping-to-sewer arrangements may require a separate discharge pit.
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Electrical equipment used in a hazardous area must have a suitable explosion-protected rating.
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Indoor and outdoor clearance requirements should be confirmed for the specific installation.
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Final sizing and installation should be approved by the relevant hydraulic consultant, engineer, licensed plumber and local authority.
Specifications
| Specification | Details |
|---|---|
| Model Number | KCPS-2000 |
| Product Type | Coalescing Plate Oil Water Separator |
| Product Size | 2000L |
| Separation Method | Enhanced Gravity Separation |
| Separated Materials | Free Oil and Suspended Solids |
| Tank Material | Polyethylene or Stainless Steel |
| Polyethylene Tank Construction | Chemical-Resistant UV-Stabilised Polyethylene |
| Tank Thickness | 5mm |
| Lid Material | Chemical-Resistant UV-Stabilised Polyethylene |
| Lid Thickness | 5mm |
| Inlet Connection | 32mm Pressure UPVC CAT 17 Socket |
| Treated-Water Outlet | 50mm DWV UPVC V66 Socket |
| Oil Outlet | 50mm DWV UPVC V66 Socket |
| Sludge Hopper | 50mm UPVC |
| Sludge Drain Valve | 50mm PVC Ball Valve |
| Plate-Pack Material | Oleophilic Corrugated Polypropylene |
| Frame | Galvanised Support Frame |
| Access | Removable Lid with Quick-Release Fasteners |
| Installation Types | Indoor, Outdoor, Pumping to Sewer and Hazardous-Area Configurations |
| Typical Hazardous-Area Classification | Class 1, Zone 2 |
| Typical Hazardous-Area Extent | 500mm Above the Separator |
| Float-Switch Requirement | Oil Proof |
| Routine Plate-Pack Cleaning | Hot-Water Cleaning |
Exact dimensions, nominal operating volume, separator flow capacity, frame configuration and weight for the KCPS-2000 should be confirmed against the current manufacturer’s technical drawing before ordering.
What’s Included
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1 x Aline KCPS-2000 Oil Water Separator Tank
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1 x Galvanised Support Frame
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1 x Oleophilic Polypropylene Coalescing Plate Pack
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1 x Diaphragm Pump
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1 x Float Level Switch
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1 x Removable Separator Lid
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1 x Sludge Hopper
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1 x 50mm PVC Sludge Drain Ball Valve
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1 x Set of In-Tank Fittings
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1 x 32mm UPVC Inlet Connection
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1 x 50mm UPVC Treated-Water Outlet
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1 x 50mm UPVC Oil Outlet
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Need Assistance or Ready to Order?
Our expert team is here to help you select the perfect setup and answer any questions. Contact us at sales@waternex.com.au or give us a call at 1300 930 847 for personalized advice and support.